Professional Generator Supplier
WINDING PROTECTION IS A KEY ISSUE WHEN USING GENERATOR SETS.

Jul

25 2024

WINDING PROTECTION IS A KEY ISSUE WHEN USING GENERATOR SETS

Generator system:

•Anti-condensation space heaters

• Coastal Insulation protection


Alternators are of course affected by this issue, essentially due to their electromechanical nature,

since they contain numerous components that can fail prematurely. In addition to the mechanical

risk there is the risk of electrical malfunction.


The primary purpose ofgenerator setsis to provide electric current quickly and autonomously, in situations

and places where the main supply has failed. As a result, they are often faced with conditions of use

that do not provide an optimum environment. Extreme temperatures, humidity, dust, etc. All these

aggressors are likely to speed up ageing of the genset and its different components. Resistance to the weather and demanding conditions of use is therefore essential to ensure the longevity of a generator set.


In practice, we can see that for low-voltage machines excluding AVRs, the main sources of breakdown are divided evenly between the different alternator components. 





DEMANDING ENVIRONMENTS






Environmental stress is usually classified according to four criteria:


•Humidity is a problem because it is an electrical conductor. It is therefore likely to encourage the development of

potential short-circuits. Moreover, moisture tends to accumulate in the bottom of the machine, where it mixes with dust

and does even more damage to the windings

 

Dust and other particlesconstitute another hazard, as they cause

mechanical abrasion of the varnish, which will gradually lead to a

deterioration in its performance. Since air circulation is used for cooling

inside the alternator, the presence of particles in the environment is

particularly harmful

 

Corrosion, especially rust due to a saline environment, is usually a factor in

the premature ageing of mechanical parts and windings. Alternators used

in coastal areas or in an unprotected marine environment are particularly

exposed to this risk. Corrosion can also cause the build-up of deposits

that may interfere with machine operation.

 

•In certain cases or for certain applications, generator sets can be used in environments saturated inchemicals which

pose a particularly high level of attack (acids, bases, alkali). Although this rarely happens, these situations must also be

taken into account

 




APPLICATIONS CONCERNED

Although it’s difficult to generalise, we can nonetheless draw up guidelines relating to the correlation between the application for which an alternator is used, its environment and hence the required protection level.
The table below summarises these considerations.


 

(*) Possible derating according to voltage and alternator models for TAL range (refer to catalogue).
(**) Depending on the production site, the fibreglass enamelled wire solution may be replaced by another process, for example, double application of insulation coating,
by spraying and dipping.
(***) For low voltage machines > 500 V, the reinforced system is applied by default as standard.

For low voltage machines < 500 V, using a reinforced protection system leads to a power derating of about 6%.

 

OVERVIEW OF PROTECTION SYSTEMS



for Low Voltage Alternators
 


SYSTEM 1
 
This protection level is standard across the whole low-voltage range. To give our alternators the best possible protection, we have chosen a high-performance polyester varnish which is applied by impregnating all the windings and the rotor and stator lamination stacks, and also the exciter. In addition, in order to provide superior electrical insulation, we use exclusively enamelled copper wire

with performance and durability levels that can satisfy a particularly demanding specification. On the largest machines which will be used intensively (LSA 49/50), the exciter stator (field) is also covered in CW1081 two-part flexible epoxy resin.







Xiamen ZTA Power System Co.,Ltd
Power system supplier-Generator sets, Lighting Tower, Reefer Genset
Add: Room C5, No. 113, Chengyi North Street, Software Park III, Torch High-tech Zone, Xiamen,China.
Email: nancy@ztapower.com | www.ztapower.com
Skype: nancy19830320
Tel/WhatsApp/Wechat: +86-1390 6008 114 





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